fpso以及海上上部模块介绍.pdf

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1、2 2 PART PART I I Brief of FPPO 第一部分第一部分FPSO 简介 INDEX INDEX 目录目录 1 What is FPSO 1 What is FPSO FPSO FPSO 是什么 是什么 2 Typical FPSO layout 2 Typical FPSO layout 典型典型FPSOFPSO布置布置 3 FPSO types 3 FPSO types FPSO FPSO 类型类型 4 FPSO key technology4 FPSO key technology FPSO FPSO 关键技术关键技术 5 COSCO FPSO project tr

2、ack record5 COSCO FPSO project track record 中远船务中远船务FPSOFPSO项目汇总项目汇总 6 Worldwide FPSO summary6 Worldwide FPSO summary 全球全球FPSOFPSO汇总汇总 3 3 INDEX INDEX 目录目录 Part II Introduction of Offshore Topside Modules OTM 1 OTM BOUNDARY TYPES1 OTM BOUNDARY TYPES LAYOUT FUNCTION AND PROCESS FLOW LAYOUT FUNCTION A

3、ND PROCESS FLOW 海工上部模块边界面划分 功能 分类 布置及工艺流程海工上部模块边界面划分 功能 分类 布置及工艺流程 2 OTM MASTER EQUIPMENT AND FUNCTION 2 OTM MASTER EQUIPMENT AND FUNCTION 模块主要设备及功能模块主要设备及功能 3 OTM PROCESS PHILOSOPHY Class ABS Production 60 000 bopd receiving 350 000 barrels storage Turret Moored Water Depth 60m FPSO Cidade de Niter

4、oi MV18 Conversion Production 100 000 bopd 124 mmscfd 1 600 000 barrels storage SOFEC Spread Mooring Water Depth 1400m COSCO SHIPYARD FPSO FSO PROJECTS TRACK RECORDS FPSO Song Doc Pride MV19 Conversion Production 30 000 bopd 360 000 barrels storage SOFEC Spread Mooring Water Depth 55m BHP Pyrenees F

5、PSO ECP Main Contractor Modec Owner BHP Billiton Class ABS Conversion COSCO Dalian Shipyard Production 96 000 bopd 60 mmscfd 850 000 barrels storage SOFEC Spread Mooring Water Depth 200m COSCO SHIPYARD FPSO FSO PROJECTS TRACK RECORDS FPSO Cidade de Santos MV20 ECP Main Contractor Modec Client Petrob

6、ras Class ABS Conversion COSCO Dalian Shipyard 35 000 bopd 700 000 barrels storage Spread Mooring Water Depth 1300m 7 Modules and Helideck Flare Tower EPC by COSCO via PDMS 3D COSCO SHIPYARD FPSO FSO PROJECTS TRACK RECORDS PT PT TradaTrada Maritime TBK Maritime TBK ECP Main Contractor TradaTrada Mar

7、itime TBKMaritime TBK Owner CNOOCCNOOC IndonesiaIndonesia Class LR Conversion COSCO GuangDong Shipyard Production 700 000 700 000 bblsbbls Spread Mooring Spread Mooring FPSO Cidade de Angra dos Reis MV22 ECP Main Contractor Modec Owner Petrobras Class ABS Conversion COSCO Dalian Shipyard Production

8、100 000 bopd 150 mmscfd 1 600 000 barrels storage SOFEC Spread Mooring Water Depth 2149m COSCO SHIPYARD FSO FPSO PROJECTS TRACK RECORDS BW Offshore P 63 ECP Main Contractor BWO Client Petrobras Class ABS Conversion COSCO Dalian Shipyard Production 140 000 bopd 35 mmscfd 2 200 000 barrels storage SOF

9、EC Spread Mooring Water Depth 1200m FPSO Cidade de Sao Paulo MV23 ECP Main Contractor Modec Client Petrobras Class ABS Conversion COSCO Dalian Shipyard Production 120 000 bopd 180 mmscfd 1 600 000 barrels storage SOFEC Spread Mooring Water Depth 2140m SEVAN 300 FPSO ECP Main Contractor SEVAN Client

10、Hold Class DNV New building COSCO Nantong Shipyard Production 40 000 bopd 300 000 barrels storage Spread Mooring Toside F E E D by COSCO 5 DDD FDPSO Ship ECP Main Contractor COSCO Client Hold Class DNV New building COSCO Dalian Shipyard Production 60 000 bopd 1 000 000 barrels storage Water depth 30

11、00m Drilling depth 10000m DP Location Production Design COSCO Technical Center via Intelliship New building COSCO Qidong Shipyard Production 25 000bopd 85 mmscfd 173 000 barrels storage Spread Mooring Production Design COSCO Technical Center via Intelliship for Hull and PDMS 3D software for Topside

12、Engevix 8 Units FPSO Ship ECP Main Contractor ENGEVIX Client PETROBRAS Class ABS New building HULL COSCO Shipyard Production 1 670 000 barrels storage Spread Mooring Production Design COSCO Technical Center via AM 3D software 2121 6 Worldwide FPSO summary6 Worldwide FPSO summary 全球全球FPSOFPSO汇总汇总 232

13、3 Introduction of Offshore Topside Modules OTM 海工上部模块介绍 Part II 第二部分第二部分 2424 PROCESS TOPSIDE BOUNDARYPROCESS TOPSIDE BOUNDARY The Production streams from Wellhead through subsea lines enter The Production streams from Wellhead through subsea lines enter into the process modules via Risers to SDV Em

14、ergency Shutdown into the process modules via Risers to SDV Emergency Shutdown Valve The topside facilities from the upstream of the SDV to tValve The topside facilities from the upstream of the SDV to the oil he oil gas water outlet from the Modules are considered as the gas water outlet from the M

15、odules are considered as the Boundary of Topside Process Modules as shown below Boundary of Topside Process Modules as shown below 1 1 OTM BOUNDARY 1 1 OTM BOUNDARY 海工上部模块边界面划分海工上部模块边界面划分 2525 1 2 OTM FUNCTION TYPES 1 2 OTM FUNCTION TYPES 海工上部模块功能海工上部模块功能 分类分类 Offshore Topside Modules OTM are referr

16、ed to the upper sideOffshore Topside Modules OTM are referred to the upper side installation of a installation of a FPSO Floating Production Storage Offloading unit or offshore PFPSO Floating Production Storage Offloading unit or offshore Production platform roduction platform It is applied to proce

17、ss the production separation and oil gasIt is applied to process the production separation and oil gas water water treatment generate the power provide the accommodation treatment generate the power provide the accommodation Topside is mostly modular design and construction in order 1 Topside is mos

18、tly modular design and construction in order 1 to be independently to be independently fabricated tested and delivered to the shipyard as complete pafabricated tested and delivered to the shipyard as complete packages ready for ckages ready for integration commissioning and startintegration commissi

19、oning and start up 2 to be easily sized and lifted and up 2 to be easily sized and lifted and transported as per particular Fabricatortransported as per particular Fabricator s loads load out capacity and onboard FPSO Prod out capacity and onboard FPSO Prod platform available installation space 3 to

20、 fully complete theplatform available installation space 3 to fully complete the equipment installation equipment installation piping assembly E Close Drain Skid If drilling unit is iModule Open Drain Skid Close Drain Skid If drilling unit is installed it also includes nstalled it also includes Dril

21、ling Module Drilling Module 2 2 Utility Modules Utility Modules Power Generation Module IGG Module EPower Generation Module IGG Module E House Heat Medium House Heat Medium Module Riser PullModule Riser Pull in Module Layin Module Lay down Area Module Pipedown Area Module Pipe rack Living Quarter ra

22、ck Living Quarter Module Module 2626 1 2 1 Topside Type 1 1 2 1 Topside Type 1 Cylinder shaped platform type FPSOCylinder shaped platform type FPSO TopsideTopside Key 1 Due to Topside space congestion blast wall should be Key 1 Due to Topside space congestion blast wall should be installed between O

23、TM and Accommodation installed between OTM and Accommodation 2 Process Desk shall be added to meet the OTM la2 Process Desk shall be added to meet the OTM layout requirements as per ABS and DNV yout requirements as per ABS and DNV The Versatility of the The Versatility of the SevanSevan TechnologyTe

24、chnology The Company has since its origin focused its business on the devThe Company has since its origin focused its business on the development of a new cylinder shaped platform type for elopment of a new cylinder shaped platform type for storage and production of hydrocarbons in deep and shallow

25、waterstorage and production of hydrocarbons in deep and shallow waters FPSO The platform is designed to operate in all s FPSO The platform is designed to operate in all types of offshore conditions types of offshore conditions The main competitive advantage of the The main competitive advantage of t

26、he SevanSevan platform is that it combines internal oil storage capacity andplatform is that it combines internal oil storage capacity and ability to carry ability to carry high topside weights with a low construction cost compared to othigh topside weights with a low construction cost compared to o

27、ther her FPSOsFPSOs 2727 1 2 2 Topside Type 2 1 2 2 Topside Type 2 Ship shaped type FPSOShip shaped type FPSO TopsideTopside Note 1 There are SPM turret calm and spread mooring syst Note 1 There are SPM turret calm and spread mooring systems ems 2 Due to Topside space sufficient normally blast w2 Du

28、e to Topside space sufficient normally blast wall is installed between OTM and Accommodation all is installed between OTM and Accommodation 3 Module support stools and reinforcements shall be 3 Module support stools and reinforcements shall be fitted on main deck to ensure Module installation height

29、 fitted on main deck to ensure Module installation height 2828 1 2 3 Topside Type 3 1 2 3 Topside Type 3 SemiSemi submersible drilling and production platformsubmersible drilling and production platform TopsideTopside 2929 1 2 4 Topside Type 4 1 2 4 Topside Type 4 JackJack up type production platfor

30、mup type production platform TopsideTopside 3030 1 2 5 Topside In Oil1 2 5 Topside In Oil fieldfield CNOOCCNOOC NHECO OilNHECO Oil field Layout field Layout 中海油惠州中海油惠州2121油田布置图油田布置图 3131 1 3 1 1 3 1 OTM FUNCTION Separation Module OTM FUNCTION Separation Module 生产分离模块生产分离模块 Keys Keys 1 Prod Sep Modul

31、e provides onsite processing to degas and stabi1 Prod Sep Module provides onsite processing to degas and stabilize raw well lize raw well stream to separate into oil gas and produced water to mainly stream to separate into oil gas and produced water to mainly meet the oil storage meet the oil storag

32、e requirements RVP or TVP and BS Filters DeWater Injection pump Filters De aerator Electroaerator Electro chlorinator package chlorinator package SEVAN 300 FPSO SEVAN 300 FPSO WI ModuleWI Module Designed by COSCO TCDesigned by COSCO TC 3535 1 3 5 OTM FUNCTION 1 3 5 OTM FUNCTION Chemical Injection Mo

33、dule Chemical Injection Module SkidSkid 化学注入模块化学注入模块 撬块撬块 Aim to inject the chemical Aim to inject the chemical dosing into wellhead streams dosing into wellhead streams and inlet manifold or prod sep to and inlet manifold or prod sep to use for corrosion inhibitor use for corrosion inhibitor antifo

34、am antifoam demulsificationdemulsification pour pour point depressant point depressant Amine Gas Sweetening Amine Gas Sweetening Module Module 天然气胺脱硫模块天然气胺脱硫模块 Aim to remove the CO2 Aim to remove the CO2 and or H2S from the acid and or H2S from the acid gas into sweet gas gas into sweet gas Master e

35、quipment Master equipment Amine Contactor towerAmine Contactor tower ReboilerReboiler surge tank surge tank Reflux accumulatorReflux accumulator Reflux PumpReflux Pump Charcoal filterCharcoal filter 3636 1 3 6 OTM FUNCTION 1 3 6 OTM FUNCTION CO2 Injection Module CO2 Injection Module CO2CO2注入模块注入模块 撬

36、块撬块 Aim to inject the CO2 into Aim to inject the CO2 into Wellheads and oil field Wellheads and oil field Master equipment Master equipment Suction scrubberSuction scrubber Discharge scrubberDischarge scrubber CO2 Injection pumpCO2 Injection pump HE HE Inlet Manifold Pigging Inlet Manifold Pigging M

37、odule Module 井口管汇井口管汇 刮管模块刮管模块 Aim to 1 receive the production Aim to 1 receive the production well streams from Riser to well streams from Riser to Topside 2 ReTopside 2 Re inject CO2 inject CO2 Lift Gas WI Water to oilfield 3 Lift Gas WI Water to oilfield 3 Provide Pig Launcher and Pig Provide Pig

38、 Launcher and Pig Receiver for pipe cleaning Receiver for pipe cleaning Master Equipment Master Equipment ESD Choke valve ESD Choke valve Pig LauncherPig Launcher Pig ReceiverPig Receiver HEHE 3737 1 3 7 OTM FUNCTION 1 3 7 OTM FUNCTION KOD Module SkidKOD Module Skid 火炬塔分离罐模块火炬塔分离罐模块 撬块撬块 Aim to coll

39、ect the relief gas from Aim to collect the relief gas from Flare Head to further knockFlare Head to further knock off in off in the Drum prior to entering to the the Drum prior to entering to the flare tower flare tower Master equipment Master equipment LP KODLP KOD HP KODHP KOD LP KOD pumpLP KOD pu

40、mp HP KOD pump HP KOD pump Close Open Drain Module Close Open Drain Module Skid Skid 闭式闭式 开式排放模块开式排放模块 撬块撬块 Aims Aims 1 Close drain system is 1 Close drain system is applied to collect the applied to collect the pressurized drain pressurized drain condensate from tank condensate from tank separator

41、to the Close separator to the Close Drain Tank for further Drain Tank for further storage and separation storage and separation 2 Open drain system is 2 Open drain system is applied to collect the applied to collect the atmosphere pressure drain atmosphere pressure drain from open deck or from open

42、deck or coamingcoaming to the Open Drain Tank for to the Open Drain Tank for further storage and further storage and separation separation 3838 1 3 8 OTM FUNCTION 1 3 8 OTM FUNCTION E E House ModuleHouse Module 电控房模块电控房模块 Aim to centrally control and Aim to centrally control and distribute the elect

43、rical and distribute the electrical and instrument system in airinstrument system in air conditioned conditioned Master equipment Master equipment SwitchgearSwitchgear TransformerTransformer VFDVFD Control PanelControl Panel IGG Module IGG Module 惰气发生器模块惰气发生器模块 Aim to provide the inert gas for Aim t

44、o provide the inert gas for Process protection Process protection Master equipment Master equipment Inert Gas GeneratorInert Gas Generator BlowerBlower Deck SealDeck Seal MDO TankMDO Tank 3939 1 3 9 OTM FUNCTION 1 3 9 OTM FUNCTION GTG Module GTG Module 透平发动机组模块透平发动机组模块 Aim to provide the electric po

45、wer Aim to provide the electric power supply to use in FPSO or Prod supply to use in FPSO or Prod Platform Provide the heating Platform Provide the heating load from WHRU load from WHRU Master equipment Master equipment Gas Turbine GeneratorGas Turbine Generator Waste Heat Recovery UnitWaste Heat Re

46、covery Unit Riser PullRiser Pull in Module in Module 立管拖曳模块立管拖曳模块 Aim to provide the winches Aim to provide the winches and sheave and trolley for and sheave and trolley for Riser pullRiser pull in in Master equipment Master equipment Master WinchMaster Winch Aux WinchAux Winch SheaveSheave HPUHPU 4

47、040 1 3 10 OTM FUNCTION 1 3 10 OTM FUNCTION Heating Medium Module Heating Medium Module 伴热模块伴热模块 Aim to install Heat Aim to install Heat Exchangers Exchangers and HM pumps and Surge Tk and HM pumps and Surge Tk Master equipment Master equipment ShellShell Tube HETube HE Plate HEPlate HE Expansion Ta

48、nkExpansion Tank Make Make up Tankup Tank PumpsPumps LaydownLaydown Area Module Area Module 物料起吊堆放模块物料起吊堆放模块 Aim to provide area for Aim to provide area for temporarily store the temporarily store the equipment and material equipment and material during lifting during lifting Master equipment Master

49、 equipment ContainersContainers Pedestal cranePedestal crane 4141 1 4 1 MV20 MODEC FPSO OTM LAYOUT1 4 1 MV20 MODEC FPSO OTM LAYOUT Key considerations Key considerations 1 Prevailing wind direction escape way ration study 2 Process flow2 Process flow line Sep Module Water TreatmeIncl Inlet Manifold S

50、ep Module Water Treatment Module nt Module Heat Medium Module Process deck is dedicatedly provided Heat Medium Module Process deck is dedicatedly provided 4545 1 5 1 Process Flow Diagram1 5 1 Process Flow Diagram 1 1 4646 1 5 2 Process Flow Diagram1 5 2 Process Flow Diagram 2 2 4747 1 5 3 Process Fl